flatfit

flatfit

flatfit

a low cost universal prosthetic socket

a low cost universal prosthetic socket

a low cost universal prosthetic socket

Flatfit is a low cost universal socket for transfemoral amputees for transfemoral amputees in the developing world. It is designed to be easy to manufacture, ship completely flat, and be accessible to those in need.

Flatfit is a low cost universal socket for transfemoral amputees for transfemoral amputees in the developing world. It is designed to be easy to manufacture, ship completely flat, and be accessible to those in need.

Flatfit is a low cost universal socket for transfemoral amputees for transfemoral amputees in the developing world. It is designed to be easy to manufacture, ship completely flat, and be accessible to those in need.

most amputees can't get prosthetics

most amputees can't get prosthetics

most amputees can't get prosthetics

30 - 40 million people in the developing world are in need of a prosthetic device. Only 5% of them gain access to one.

Prosthetic sockets cost $5,000 – $70,000 and are custom-made, making them inaccessible for much of the world and requiring a great deal of skill and time to produce.

30 - 40 million people in the developing world are in need of a prosthetic device. Only 5% of them gain access to one.

Prosthetic sockets cost $5,000 – $70,000 and are custom-made, making them inaccessible for much of the world and requiring a great deal of skill and time to produce.

30 - 40 million people in the developing world are in need of a prosthetic device. Only 5% of them gain access to one.

Prosthetic sockets cost $5,000 – $70,000 and are custom-made, making them inaccessible for much of the world and requiring a great deal of skill and time to produce.

flatfit: the flatpack prosthetic

flatfit: the flatpack prosthetic

flatfit: the flatpack prosthetic

Flatfit addresses these issues by being easy to make, having universal sizing, and shipping flat to expand its reach globally more easily.

Flatfit addresses these issues by being easy to make, having universal sizing, and shipping flat to expand its reach globally more easily.

Flatfit addresses these issues by being easy to make, having universal sizing, and shipping flat to expand its reach globally more easily.

easy assembly

easy assembly

The 3D Printed Nylon connector for prosthetic attachments assembles with the HDPE Shell in two simple steps:
1) Insert tabs into size appropriate tabs
2) Attach terminal device and tighten base screw.

The 3D Printed Nylon connector for prosthetic attachments assembles with the HDPE Shell in two simple steps:
1) Insert tabs into size appropriate tabs
2) Attach terminal device and tighten base screw.

easy assembly

easy assembly

The 3D Printed Nylon connector for prosthetic attachments assembles with the HDPE Shell in two simple steps:
1) Insert tabs into size appropriate tabs
2) Attach terminal device and tighten base screw.

The $1 prosthetic socket

The $1 prosthetic socket

The $1 prosthetic socket

At industrial scale, the BOM cost for each socket comes in at around $1.

This is thanks to the die cut HDPE shell and silicon lining, and the use of off the shelf materials suck as straps, buckles, and rivets.

At industrial scale, the BOM cost for each socket comes in at around $1.

This is thanks to the die cut HDPE shell and silicon lining, and the use of off the shelf materials suck as straps, buckles, and rivets.

At industrial scale, the BOM cost for each socket comes in at around $1.

This is thanks to the die cut HDPE shell and silicon lining, and the use of off the shelf materials suck as straps, buckles, and rivets.

multiple sizes

multiple sizes

multiple sizes

The socket comes in various sizes to fit different bodies and sizes of amputation.

The HDPE shell allows it to adjust to fit the contours of different legs while still being strong.

The socket comes in various sizes to fit different bodies and sizes of amputation.

The HDPE shell allows it to adjust to fit the contours of different legs while still being strong.

The socket comes in various sizes to fit different bodies and sizes of amputation.

The HDPE shell allows it to adjust to fit the contours of different legs while still being strong.

prototyping

prototyping

prototyping

I imagined potential forms which could flat pack and adjust to fit various sized amputations. I then iterated on patterns, tightening mechanisms, and terminal device attachment methods.

I imagined potential forms which could flat pack and adjust to fit various sized amputations. I then iterated on patterns, tightening mechanisms, and terminal device attachment methods.

I imagined potential forms which could flat pack and adjust to fit various sized amputations. I then iterated on patterns, tightening mechanisms, and terminal device attachment methods.

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